Combustion Driven Compaction of Nanostructured SmCo/Fe
Exchange spring magnetic materials can potentially increase the energy-products of permanent magnets
Powder consolidation has the ability to form composite magnets with arbitrary 3D shapes and sizes, less $ for expensive hard phase, possibility of mechanical fiber reinforcements

Approach
Challenges for compacted nanocomposites
Powder Precursors
Sm2Co17 (= Sm(Co0.67Fe0.234Cu0.07Zr0.024)7.5)* or SmCo5 for the hard phase [d ~ 1 mm]
High crystallinity acicular-Fe nanoparticles for soft phase [length ~ 200 nm, d ~ 20 nm]
SmCo and Fe powder precursors were mixed together by gentle milling

Acicular Fe Nanoparticles
Consolidation Methods
Combustion Driven Compaction
Different Compaction Methods
X-ray Diffraction and CDC
Different Compaction Methods
Pre-Alignment of Powder
CDC and Alignment
CDC: via green-compact
Estimating Alignment Retention
Estimate alignment retained during compaction (CDC), using X-ray Pole Figure analysis
For a particular Bragg angle, diffraction from corresponding plane is recorded

Pole Figures
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