The Evolution of Motorcycle Design
The
close of the 2nd millennium has stirred a renewed interest in
technological advances of the past. Innovations in transportation offer many
marvels for consideration, from the wheel to the space shuttle.
Every form of modern transportation provides a unique opportunity for
consideration. For example, the
motorcycle offers many intriguing aspects.
What defines a motorcycle? From
what did it evolve? From what
components is it constructed? How
has its design evolved over time? Are
there any patterns in the evolution of its design?
Can we model these patterns and predict future design changes?
Merriam Webster defines a motorcycle as “a kind of very heavy bicycle
that is run by a gasoline engine”. World
Book encyclopedia defines it as “a two- or three-wheeled vehicle powered by a
gasoline engine mounted midway between the front and rear wheels.” Whereas Webster’s definition seems insufficient, World
Book’s seems too limiting. Is a
motorcycle simply a motorized bicycle? This
definition would include scooters and steam-powered velocipedes, and is
therefore too broad. What makes a
motorcycle a motorcycle?
Clearly, a motorcycle is one type of machine that allows people to travel
along the ground without exerting their own energy.
It has a motor separating it from a bicycle; it travels on two wheels
with its operator seated somewhere between the two in an exposed,
forward-facing, straddling position – all of which distinguish it from
automobiles. If the motorcyclist
sat in a chair that trailed the two-wheeled vehicle, would it still be a
motorcycle? If a design allows a
motorcyclist to sit with both of his feet planted squarely before him, as in a
chair, would it still qualify as motorcycle?
The answers seem to be, “No”. Then
elements of form, not merely function, must be addressed to truly define a
motorcycle. A motorcycle is a two-wheeled vehicle that uses a
gasoline-fueled internal combustion engine to propel it and its forward-facing
operator along the ground. The
operator must sit straddling the body of the vehicle, somewhere between its two
wheels, at least partially exposed to the surrounding atmosphere.
A motorcycle incorporates many unique components into an intricate and
beautifully effective whole. The
components of a motorcycle can be broken down into five main systems:
engine, transmission, wheel, structural, and control.
Using these five main systems design of the past and present can be more
effectively compared and the complex whole can be more easily understood.
First, each system must be understood separately.
The engine system transforms chemical energy (within the chosen fuel,
gasoline) into mechanical power. This
system includes the fuel storage and delivery, intake, exhaust, ignition,
combustion chamber, and cooling subsystems.
The transmission system transmits power from the engine to the wheels.
This includes the clutch, gearbox, and both the primary and final drives.
The wheel system transfers mechanical power from the transmission into a
force against the road surface. The
wheel system includes the wheels, the tires and the brakes.
The tires transmit the wheels’ force to the road surface (and vice
versa). The brakes interrupt the
transfer of transmission torque to the road, and in this way, help determine the
amount of force given to the road – justifying their inclusion into the wheel
system. The structural system holds
everything together; it maintains the proper relation between components and
supports the rider. This system
includes the frame (or chassis), the suspension and the seat. The control system allows the operator to activate the
motorcycle and to adjust certain vehicle parameters to achieve the desired
performance. The control system
includes the starter, clutch lever, gear shift, brake lever, throttle control,
and steering.
Although many successful self-propelled two-wheeled vehicles precede it,
Gottlieb Daimler’s Reitwagen is considered the first motorcycle.
Distinguishing factors lie in his choice for fuel and his structural
layout. Predecessors had used steam
power, while experimenting with tricycle, high-wheel, and more exotic structural
layouts. He was the first to make use of an internal combustion
engine, when in 1885 he mounted his experimental, gasoline-fueled single
cylinder engine to what was essentially a wooden bicycle frame.
The Reitwagen’s structural system was built upon a wooden
version of the classic diamond-framed safety bicycle.
Two long wooden arms extended from the rear wheel’s hub, forward and
upward above the front wheel. Four
wooden legs extended down from these arms, surrounding the engine, and bolted to
a thin rectangular frame positioned below the engine.
It lacked rear suspension and had minimal front suspension that consisted
of a simple metal fork. The metal
fork resembles an inverted goalpost, with the prongs of the fork straddling the
front wheel, bolted to wooden arms that are bolted to each end of the hub. The straight, round stem of the fork extended upward through
a hole in front, where the two long wooden arms of the frame join.
The wooden seat was mounted to a vertical wooden pole that extended above
the engine, and was covered with leather padding.
The wheel system on this first motorcycle was crude and actually utilized
four wheels. Two small
“stabilizers” joined the two larger main wheels, generally present in a
bicycle. The main wheels were
simple wooden wagon wheels rimmed with iron and had wooden spokes.
The stabilizers were small wooden discs also rimmed with iron.
They rotated about separate metal axles, each of which was attached by a
metal fork to the thin rectangular frame below the engine.
Its tires were the iron bands that wrapped around each wheel.
Braking controlled the rear wheel only.

The engine system relied on one cylinder to burn gasoline fuel through a four-stroke process. Fuel was stored in a small metal reservoir behind the seat. Daimler utilized a surface carburetor, which relied upon the stream of intake air flowing over the surface of the fuel reservoir stimulating natural convection of fuel vapor into the air stream. He used poppet valves to regulate inlet and exhaust. As the piston moved downward, it created a vacuum that sucked the fuel and air mixture into the solitary cylinder (called “Suction Inlet”). This vertical cylinder was mounted between the two main wheels and below the seat. Once the cylinder had filled with the inlet mixture, the vacuum had been eliminated and the inlet valve closed. Returning upward, the piston compressed the mixture forcing it into a metal tube connected to the cylinder. The compressed mixture followed along this metal tube outward from the top of the cylinder until it contacted the sealed and heated end – igniting the mixture. (This is called hot-tube ignition.) The contained explosion forced the piston downward driving the crankshaft. As the piston returned upward, the exhaust poppet valve mechanically opened allowing exhaust gases to escape to the rear of the seat. Air naturally cooled the engine as flowed across the cylinder. The engine produced about half a horsepower while running at 700-900 rpm and displacing about 267 cubic centimeters.
The
transmission system used all of that power from the engine to drive the rear
wheel. Serving as the primary
drive, a belt from the pulley mounted onto the crankshaft drove a countershaft
pulley. This countershaft pulley
drove a gear built into the spokes of the rear wheel.
The Reitwagen did not have a gearbox, but it did have a clutch to
disengage the engine and interrupt the transmission of power to the rear wheel.
The
control system conveniently positioned many of today’s controls. A handlebar allowed the driver to steer the motorcycle by
turning the front wheel. The
handlebar shaft was clamped into a metal linkage that attached to front fork.
The clutch and rear brake were engaged simultaneously by turning a
twist-grip on the right hand end of the handlebar.
Without a gearbox, there was no need for a shifting control.
Between the seat and handlebars, a drive belt tension lever allowed the
motorcyclist to adjust the tensioning pulley to appropriately adjust the slack
in the primary drive belt. Throttle
controls have not been described any of the sources consulted.
Starting the Reitwagen consisted of a simple push.
These
five elemental motorcycle systems have gone through many changes over the last
115 years. With the vast amount of
technological development over this period, it is interesting to note that many
of the elements present in the Reitwagen have persisted or won renewed
appreciation in today’s motorcycles.
The
structural system has come a long way. As
engine power increased, the need for stronger frames developed. In the 1970s, designers began to realize the additional
importance of chassis rigidity to vehicle handling.
Advances in material technology have allowed great increases in
structural rigidity while reducing weight.
Aluminum and carbon composites have become the standards of today’s
frames. Early single and double
cradle frame designs continued into the mid-1980s when they were replaced by the
twin-spar design. Seats remained
simple bicycle style supports until well the 1950s, when the longer flat seat
pad was introduced and quickly adopted as an industry standard.
Daimler’s tiny fuel reservoir, hidden behind the seat, quickly grew in
size and importance. Manufacturers
experimented with the position of the fuel tank.
In 1909, Pierce ingeniously used their 3.5inch diameter frame tubing to
store gasoline. By the 1920s, however, positioning of the fuel tank between
the seat and handlebar had become an industry standard. Over the years, motorcyclists fell in love with the
distinctive teardrop shape and demanded it from manufacturers – quickly
creating another industry standard. Early
motorcycles had depended on the stream of flowing air to cool off the engine and
therefore allowed the entire engine to remain exposed.
As driving speeds increased, motorcyclists began to notice the
disadvantages of air flowing directly into their faces.
Although a small windshield had been used on a Brough Superior in 1926,
they did not really take hold until they were re-invented by Craig Vetter in the
late 1960s. His windshield
attachments, called fairings, quickly took hold of motorcycle design in the
1970s and 1980s. During this time
period, increasing use of liquid-coolant systems eliminated the need to expose
the engine to the surround air. Designers
began to cover the engine with body panels called “cowlings”, attempting to
increase styling and aerodynamics. In
the late 1980s and early 1990s, consumers’ interest in the more powerful and
nostalgic look of “naked” motorcycles prompted designers to reduce their use
of both fairings and cowlings.
Around the turn of the 20th century manufacturers
began mounting springs between the seat and the chassis hinting at rear
suspension. In 1904 Peugeot became
the first manufacturer to install a true rear suspension system.
They used a swing-arm, which consists fixes the horizontal position of
the wheel relative to the chassis through a metal tube connected from the wheel
hub horizontally to a pivot on the lower chassis.
Originally, one shock was mounted from the wheel hub and secured to the
chassis just below the seat; this regulated the vertical position of the wheel
relative to the chassis, isolated the wheel’s movement from that of the
chassis and dampened the forces transmitted from road surface irregularities to
the chassis. Rear suspension
technology progressed slowly until the late 1940s, with the only advances being
Vincent’s introduction of a triangulated rear swing-arm in 1928, BMW’s
introduction of the rear-plunger suspension in 1938, and Imme’s 1949
introduction of a cantilevered swing-arm. Despite
these achievements, most motorcycles built before 1950 offered nothing more than
a sprung seat for rear suspension. During
the following ten years, the plunger and standard swing-arm became industry
standards for rear suspension. Over
the last 40 years, developments in rear suspension have focused on increasing
suspension travel, adjusting damping stiffness to match the amount of
displacement, and refining the swing-arm design.
Suspension travel is the maximum distance that a wheel may be displaced,
or that a shock may be compressed between its two mounting points.
Rising rate linkages replace the shock of swing-arms with a linkage
providing increasing stiffness (damping force) as the wheel is increasingly
displaced. Most motorcycles today
use a form of swing-arm rear suspension.
Front
suspension started as undamped, one piece forks, such as the one used by
Daimler. In the 1910s and ‘20s,
many designers added springs to their front forks, but the industry standard
remained druid forks. By the mid
1930s, spring forks had become the new industry standard.
In 1935, BMW introduced the telescopic front fork; in 1949,
Harley-Davidson offered improved telescopic front forks with hydraulic damping.
The telescopic fork consists of two separate, concentric tubes whose
relative movement is regulated by a shock.
The inner (narrower) tube mounts to the chassis, and slides within the
(wider) outer tube that is mounted the wheel hub. A derivative of the design called the “Upside-down”
telescopic fork. This design
switched the position of the outer and inner tubes, mounting the inner tube to
the hub and the outer to the chassis, increasing fork strength and providing
more predictable handling when braking. With
a few refinements (including leading links and anti-dive damping), the basic
telescopic fork design remains an industry standard. The design does not isolate the steering column from large
compressive braking forces; therefore, it jeopardizes stability and steering
when braking. In the late 1980s and
‘90s, manufacturers began experimenting with hub-centered steering.
This system uses a swing-arm to dampen braking forces and transmit what
remains to the chassis rather than to the steering column, while a separate
linkage to the wheel hub provides steering control.
Although this concept has produced multiple performance-boosting designs,
its unique look has proven unappealing to most motorcyclists prompting
manufacturers to retain the telescopic forks.
BMW’s has developed their own hub-centered steering design called the
Telelever that both improves performance and captures the traditional look that
consumers have demanded.
The
wheel system has also seen great improvements, with maybe the greatest change
occurring three years after Daimler constructed the Reitwagen. In 1888 John Dunlop invented the pneumatic tire improving
traction and providing some suspension. Tires
were continuously refined as material technology continued to improve,
increasing traction and longevity. In
the 1970s, aluminum cast wheels replaced traditional wire wheels and allowed
motorcycles to make use of tubeless tires. Tubeless tires greatly reduced the chances of blowing a tire.
All motorcycles use tubeless pneumatic tires; most use cast wheels made
of aluminum or sometimes manganese. Designers
experimented with various combinations of wheel size arrangements. In the 1980s, for example, it 16 inch front wheels with 17
inch rear wheels became the fashion. Design
has since returned to using wheels of identical size. Initially motorcycles only offered hand-operated brakes that
controlled the driving wheel, but soon a brake for each wheel had become the
standard. One early brake design
was the “Dummy-rim”, which relied upon a cantilevered fork to create
friction against the dummy-rim, stopping the wheel.
In the 1920s, motorcycles began using internally expanding brakes leading
to the drum brake design. In a drum
brake, two semicircular brake “shoes” (lying within the same plane) move
outward against the circular drum that contains them. The drum is mounted to the wheel hub and thereby transmits
the friction force from the shoes to the wheel.
In the late 1960s, disc brakes were introduced.
In disc brakes, a caliper straddles a metal disc that is mounted to a
wheel hub. As hydraulic fluid is
forced into the caliper unit, it forces a piston to compress high-friction brake
pads against the metal disc at the wheel hub.
The disc brake improved the consistency of braking performance over the
range of speeds and simplified maintenance.
Today, the large majority of motorcycles use disc brakes for the front
wheel; a small majority uses a disc brake in the rear as well, while many use
drum brakes.
Naturally
the engine has changed greatly from Daimler’s model.
The float-feed spray carburetor replaced the surface-carburetor by the
1920s. As motorcycle racing
increased in importance, designers began installing one carburetor per cylinder
– still the most commonly used setup today.
In 1984, BMW offered the first motorcycle with fuel injection.
This system offers improved performance by providing improved regulation
of the fuel to air ratio in the inlet mixture, with greatly reduced dependence
upon atmospheric conditions. Fuel
injection was not immediately adopted, however, because it increased cost,
weight, and space requirements, while motorcycle designers sought to reduce each
of these elements. Additionally,
fuel injection seemed to cause power surges when running at high rpm –
creating a great risk of hydroplaning. With
continued refinements, more and more of this year’s models have chosen to use
fuel injection, however the industry standard is still one carburetor per
cylinder. Daimler’s engine forced
the inlet mixture into the “hot-tube” for ignition. Electrical ignition was developed soon afterwards, increasing
safety and comfort. Electrical
ignition was gradually refined from high-tension magneto with coils, to
coil-less, to capacitive discharge. Here
electrical current is fed to the spark plug and disrupted at the right time to
create a high voltage electrical spark to ignite the compressed mixture.
Today’s models continue to use electrical ignition with one spark plug
per cylinder.
The
valve train has evolved from Daimler’s one inlet and one exhaust poppet valve
per cylinder design with suction inlet to today’s standard of two inlet and
two exhaust valves per cylinder. Rotary
valves, driven by chain from the crankshaft, replaced the poppet valves.
Pushrod-operated valves followed. The
camshaft drove a pushrod upward tilting a “rocker” that forces the valve to
open. The desire for increased
speed and efficiency prompted the development of the overhead camshaft system.
This system positions the camshaft above the valves allowing the cam
lobes to push open the valves directly. Today
most motorcycles use double overhead camshafts to operate inlet and exhaust
valves.
Although
2-stroke engines were developed soon after Daimler’s 4-stroke Reitwagen
and provided a greater power-to-weight ratio, they have largely dropped out of
production. Increasingly stringent
emissions regulations proved too much for the 2-stroke engine, as it needs to
mix lubricating oil with the fuel resulting in emissions of burned oil.
They were banned from production and sale in the United Sates in the
early 1980s, but a small number are still production as small displacement
motorcycles around the world. Motorcycles have predominantly used 4-strokes engines since
they were first developed; today the 4-stroke is almost universal.
Early
motorcycles used single cylinder engines and experimented with the position of
the cylinder. Designers
experimented by placing the engine behind the seat, trailing the bicycle frame
(as an add-on), and even within the wheel, but quickly settled into its current
position below the seat. It was
quickly recognized that adding cylinders would provide a smoother performance
and that an even number of cylinders could reduce vibrations by balancing each
other. By the 1920s, most
motorcycles had two cylinder engines, although one-cylinder engines were still
used greatly, and four cylinder engines had already made a strong showing.
Use of an even number of cylinders quickly became the standard.
Layout of the cylinders never settled to one standard setting, as it
greatly affected engine performance characteristics and completely altered the
packaging and hence styling of a motorcycle.
The “V” configuration became very popular as it seemed to fit so well
into the diamond frame and provided some balance; even this configuration,
however, had its varieties: the 45 degree, 90 degree, and the “L”
derivative. Vertical, horizontal,
transverse, and opposing layouts were also tried.
BMW introduced its classic “Boxer” engine in 1923.
This layout positioned the cylinders directly opposite each other so that
the pistons fired simultaneously outward, away from the centerline of the
motorcycle, “like the fists of a boxer”.
Today most motorcycles have either 2 or 4 cylinders, but their layout
varies greatly.
Exhaust
systems have had many aesthetic refinements to maximize the look and styling.
Most motorcycles today have continued to funnel the exhaust from multiple
cylinders through one common exhaust pipe, although many do use two.
Exhaust pipes almost universally channel gases to the rear of the
vehicle. Mufflers have been used
universally for over 40 years to reduce the noise of escaping gases as they
expand into the atmosphere.
The transmission system has undergone some interesting developments. The clutch has been refined but remained essentially the same. Although Daimler’s motorcycle lacked a gearbox, they quickly became a standard component. The number of gears has continued to increase reaching an average of five for today’s motorcycles. Motorcycles have almost universally retained manual transmission, although Honda and Moto Guzzi have developed semi-automatic models. The primary drive, used to transmit power from the crankshaft to the gearbox, used both belts and chains. In the 1950s, designers completely eliminated the primary drive by mounting the gearbox onto the crankshaft, creating a “unitized” transmission. Today almost all motorcycles use unitized transmissions (except for some Harley-Davidson and Moto Guzzi models). Within the first 25 years in the life of the motorcycle, all of the method used for final drive today had already been developed: belt, chain, gearing, and shaft drive. The final drive is the component that transmits power from the gearbox to the rear axle. Belts were used first, providing a simple and clean solution for transmitting power. They are not very durable, however, and they are difficult, time-consuming and costly to replace. Chains have proven to be more durable, but require more frequent, messier maintenance. Shaft drive operates cleanly and required less maintenance; however, it adds to the unsprung weight of the motorcycle, reducing handling performance. More “shockingly”, the shaft drive’s rigid structure transmitted impact energy from contact with the road surface, back to the chassis and to the driver. It causes strange motion, called “shaft-jacking”, in which the rear end moves up when it should move down, and vice versa. Bevel gearing offered all of the disadvantages of the shaft drive with increased weight and maintenance concerns. Additionally, the chain and belt provide look and styling preferred by most motorcyclists today. Today’s motorcycles continue to use the belt, chain and shaft drive methods, but chain drive remains the most prevalent.
With
the exception of the starter, motorcycle controls have remained essentially
unchanged since the 1920s. Daimler’s
motorcycle and many others of the period relied upon a physical push to turn the
wheels and drive the crankshaft, starting the engine.
By the 1900, pedals had become a common method of starting the engine.
Looking for easier and faster ways to get going, Alfred Scott introduced
the kickstart on his 333cc motorcycle in 1909, which became an industry standard
in only two years. The next major simplification was the electric starter, but
few could produce a reliable system until Honda did so with their 1965 models.
Today’s electric starters are very similar to that which Honda produced
35 years ago. The throttle, clutch,
gear shifter, and brake levers settled into standardized locations long ago.
The throttle is controlled by a twist-grip control on the right end of
the handlebar. The front brake
lever is the lever that extends from the right end of the handlebar.
The clutch lever extends from the left end of the handlebar.
The rear brake lever is positioned near the right footpeg, and the gear
shift lever is positioned near the left footpeg.
All motorcycles since for the past 90 years have had headlights, and all
motorcycles built in the last 25 years have had turn signals and taillights.
Motorcycles have carried batteries since they first used headlights, but
with today’s increased use of electronics to monitor engine performance and to
provide convenient controls, the battery has become more important.
Originally the crankshaft drove a generator that provided direct current
to recharge the battery as the motorcycle ran.
Today, and for more than 50 years, a motorcycle crankshaft drives an
alternator that provides alternating current to recharge the battery.
So
what is today’s standard motorcycle? As
mentioned above, controls are essentially identical for all motorcycles
manufactured today. Modern
motorcycles have also converged to an essentially standard wheel system
consisting of tubeless pneumatic tires mounted onto cast aluminum wheels, with a
separate disc brake controlling the front wheel and rear wheels.
This is where the similarities essentially end.
Modern motorcycles have greatly differentiated their engine, transmission
and suspension systems to correspond to the styling and performance
characteristic that most closely matches their motorcycle type. There are six main types of motorcycles today:
the standard street bike, sport bikes, dirt bikes, dual sports, custom
cruisers and touring motorcycles. These
motorcycle categories offer significant differences between motorcycles because
their purposes prompt their designs to satisfy different performance
requirements.
The
standard (street) motorcycle most closely resembles the Reitwagen’s
goal to provide basic transportation. The
standard motorcycle today is has a V-twin single overhead camshaft operating 2
valves and one carburetor per cylinder, while relying upon air-cooling.
It has a unitized transmission with a chain final drive, hydraulic
upside-down telescopic front forks, and a rear swing-arm.
The
Racing competitions that quickly sprang up at the turn of the century and
continued to draw great interest from many motorcyclists have helped to create
the sport bike category of motorcycles that aim for maximum speed.
These motorcycles tend to have inline 4 cylinder engines, with a dual
overhead camshaft operating 4 valves per fuel-injected cylinder.
Sport bikes use unitized transmissions with chain final drives and
typically 6 different gear ratios. Their
engines are water-cooled and fully enclosed by aerodynamic cowlings.
These bikes have forward-leaning seats with fairings. They tend use single-shock cantilevered swing-arm for the
rear suspension and telescopic front forks.
Seeking increased power, sport bikes often make use of large megaphone
exhaust pipes.
Dirt
bikes are designed strictly for off-road use; therefore, they must be rugged and
they must adapt well to irregular surfaces.
They are the mavericks of motorcycles displaying many striking
differences especially in the structural system.
Dirt bikes require greatly increased ground clearance and attempt to
maximize suspension travel for the rear swing-arm.
Front suspension is often handled by extra long upside-down telescopic
forks. The fuel tank is reduced
greatly in size and weight; some dirt bikes even utilize the frame for fuel
storage. Most designs call for an
erect seating position on a thin and flat seat, positioned closer to the
handlebar; some opt for a standing riding position and completely eliminate the
seat. Extra-sensitive disc brakes
control the rear and front wheels, and are generally protected by plastic
shields. A large fender high above
the front wheel shields the rider from splashing mud.
Both wheels are spoked. Tires
are very thick and knobby to provide better traction. Traditionally dirt bikes have been 2-stroke one-cylinder
engines with 2 valves per cylinder operated by a single overhead camshaft, since
these bikes are not meant for use on public roads.
Today some models have begun to use 4-stroke engines.
The cylinder is often laid horizontally to maximize ground clearance.
Even the exhaust pipe is generally reduced in size to minimize weight.
Dual
sport bikes are a combination of the dirt bike and standard motorcycle. These bikes greatly resemble dirt bikes in appearance,
structure and styling but offer the cleaner emissions and standard road
equipment (such as turn signals, headlights, and taillights) of street legal
vehicles. They use long telescopic
front forks and single-shock rear suspension to increase suspension travel and
to provide greater ground clearance. A
more normal size fuel tank returns to its standard position between the seat and
handlebar, while a thin seat accommodates an erect but seated driver.
The wheel system greatly resembles the dirt bike with knobby tires
mounted onto metal-spoked wheels. A
disc brake controls the front wheel, but unlike the dirt bike, drum brakes
generally control the rear wheel. The
engine system consists of an air-cooled, carbureted, 4-stroke cylinder with 2
valves operated by a single overhead camshaft.
The generally 6-speed unitized transmission uses a chain for the final
drive.
Custom
Cruisers, or “choppers”, provide personalized styling and high speed for
short distance pleasure rides. This
is the type of motorcycle most often associated with Harley-Davidson, such as
the “Easy Rider’ driven by “Captain America” in the 1969 film Easy
Rider. Cruisers emphasize
aesthetics, speed and power, and often choose older technology to achieve a
retro-look. These bikes proudly
display the classic teardrop fuel tank and an elaborate (often high and curved)
handlebar with a long seat. They
generally rely upon an extended front fork without any rear suspension for the
low, long frame. They generally use
a disc brake up front and a drum brake in the rear.
The engine system is a throwback air-cooled V-twin (2 cylinders in the V
configuration). Although a single
overhead camshaft is often used to operate the 2 valves in each cylinder, some
Moto Guzzi and most Harley-Davidson models use the pushrod and rocker system.
The transmission system also exhibits older technology as many of these
bikes have a primary drive, and use belts to transmit power; most however still
use a unitized transmission with chain final drive.
They generally offer five gear ratios.
The
largest motorcycles constitute the touring class.
These motorcycles were designed for long-distance pleasure riding, and
therefore offer more comfort and cargo considerations.
Touring motorcycles generally have long wheelbase (like the cruisers)
with a huge, comfortable and elaborate seat and very large fuel tanks.
Panniers and luggage are frequently attached to the rear of the seat.
Although the engine is generally left exposed, full-size fairings are
standard. Touring motorcycles use
standard tires and wheels, controlled by a disc brakes in both the front and
rear. The standard engine system
here consists of a liquid-cooled V-4 engine with two valves per cylinder
controlled by a double overhead camshaft. These
engines are generally carbureted with one carburetor per cylinder.
The unitized, 5-speed transmission often uses a shaft final drive.
The
evolution of motorcycle design has not evolved along a well-defined one-way
path. For the most part, motorcycle
designers and engineers have not followed a direct sequence of refinement to
improve motorcycles by developing components far superior to their predecessors.
A few examples will show this distinction.
The starting mechanism for the motorcycle did follow a one-way path of
refinement. Originally a push of
the motorcycle started its engine. This
soon gave way to the safer and easier “kickstart”, which was soon followed
by the electric starter. Each new
technique (or component) made the task easier, safer, faster, and more
convenient. Once the kickstart was introduced, it completely replaced the
push start; just as the electric starter completely replaced the kickstart once
it was proven reliable. This
complete replacement affirms the superiority of the newer design.
A large number of motorcycle components fail to follow this logical
progression. For example, Gottlieb
Daimler used a belt for the final drive in his Reitwagen.
Designers quickly saw the weaknesses of belt drive and introduced the
chain drive. Shortly after that,
unsatisfied designers experimented with a geared final drive, which in turn was
followed by shaft drive. When the
chain was introduced, the manufacturers did not completely stop using belts. After the shaft drive was introduced, manufacturers continued
to use the chain and belt for power transmission.
Each of these methods for transmitting power to the rear wheel had been
introduced by 1903, and more than 90 years later, all three methods are still in
use. There was no one-way
progression, but a divergence instead. A
similar argument can be made for carburetion (versus fuel injection), the
cooling system (air versus liquid), the “optimal” number of cylinders in an
engine, the “optimal” cylinder layout, and the “optimal” number of
valves per cylinder. Another
interesting aspect is the way in which many designs proven to boost performance
were ignored in favor of the older inferior ones.
For example, hub-centered steering improves safety and handling by
isolating steering from braking forces, but has been largely ignored in favor of
its predecessor the telescopic fork. In
fact, many design changes have been guided by the desire to perfect styling or
the need to satisfy new emissions, displacement, or other legal restrictions.
Motorcycle design has also displayed a circular life cycle for many
components or designs, consisting of introduction, popularity, and decline.
For example, Daimler introduced belt drive in 1885.
The belt dominated motorcycle designs in the very early 1900s, then
almost disappeared in the 1960s and 1970s.
Today it has returned especially within the design of Harley-Davidson
cruisers. Another example, is the
“naked” look. Initially,
motorcycle design relied on the natural stream of air to cool the engine;
therefore, requiring the cylinders to be exposed to the air (and into view).
By the 1970s, development of liquid cooling systems and a desire for
improved aerodynamics prompted designers to cover the engine with cowlings.
This look quickly took hold of the motorcycle industry, until consumers
began to desire the “naked” look once again in the late 1980s.
Motorcycle
design today is very similar to that of its 115 year-old ancestor, the Reitwagen.
The vehicle is still composed of the same fundamental five systems,
without adding many additional functions. Design
has definitely been improved, although it has not followed a straightforward
path of continued refinement. Instead
motorcycle design has diverged to satisfy multiple unique combinations of
functional and aesthetic specifications. Today,
motorcycle design has evolved into a collection of almost personalized machines.
The Ultimate
Motorcycle Book,
Hugo Wilson. Darling
Kindersley, New York, 1993.
The Encyclopedia of Motorcycles:
The Complete Book of Motorcycles and Their Riders, Roland Brown. Anness
Publishing,
New York, 1996.
Historic
Motorcycles,
David Burgess Wise. Hamlyn
Publishing, New York, 1973.
The Complete
Idiot’s Guide to Motorcycles.
Peterson Publishing, New York, 1998.
Bicycling Magazine's Complete Guide to Bicycle Maintenance and Repair : Including Road Bikes and Mountain
Bikes.
Rodale, New York, 1994.
The World Book
Encyclopedia, “Motorcycle,”
World Book, New York, 1988.
http://www.tower.org/museum/main.html
http://www.motorcycle.com/
http://ukdb.web.aol.com/hutchinson/encyclopedia/33m0004933.html
http://www.caferacer.com/
http://www.georgian.net/rally/triumph/
http://www.tower.org/museum/
Return to Harley
Grammar Home