·        
        
        Objective: 
        To determine the nodal temperature distribution and create a contour 
        plot of the temperature gradient within the rice and vegetables.
        
        ·        
        
        Figure:
        
         
        
        
        
         
        
        Starting ANSYS:
        
         
        
        ·        
        
        Click 
        on 
        ANSYS 
        6.1
        
        in the 
        programs menu.
        
        ·        
        
        Select
        
        
        Interactive.
        
        ·        
        
        The 
        following menu comes up. Enter the working directory. All your files 
        will be stored in this directory. Also under 
        Use 
        Default Memory Model
        
        make 
        sure the values 
        64 
        for Total Workspace, and 
        32 
        for Database are entered.  To change these values unclick 
        Use 
        Default Memory Model.
        
         
        
        
        
         
        
        ·        
        
        Click
        
        RUN
        
         
        
        Modeling the Structure:
        
         
        
         
        
        ·        
        
        Go to 
        the ANSYS Utility Menu (the top bar)
        
        ·        
        
        Click
        
        
        Workplane>WP Settings…
        
        ·        
        The 
        following widow comes up:
        
         
        
        
        
         
        
        ·        
        Check 
        the Cartesian and 
        Grid Only buttons
        
        ·        
        Enter 
        the values shown in the figure above and then click OK.
        
        ·        
        
        Go to 
        the ANSYS Main Menu (on the left hand side of the screen) and click
        
        
        Preprocessor>Modeling>Create>Volumes>Sphere>Solid Sphere
        
        ·        
        Enter 
        the dimensions of the sphere that will constitute the food, so we can 
        truncate it before moving onto the wok itself. (Radius = .17 m)
        
        ·        
        Offset 
        the WP by .17 in the X and Z directions and also by
        -.1125 in the Y direction. This will enable you to create 
        the block to subtract the extraneous portion of the sphere away. Create 
        a square block will dimensions equal to the diameter of the sphere, 
        .34 m.
        
        ·        
        With 
        the block created, use 
        
        Preprocessor>Modeling>Operate>Booleans>Subtract>Volumes 
        to subtract the chunk 
        away. Choose the sphere first, hit OK then the block. Hit OK
        
        ·        
        Now you 
        have created the volume that makes up the rice and vegetables in the 
        wok.  If at any time you cannot see the complete Workplace then go to 
        Utility Menu>Plot Controls>Pan Zoom Rotate 
        and zoom out to see the entire Workplace. If you want to see the grid 
        itself, go to 
        
          
        Utility Menu>Workplane>Display Working Plane
        
        ·        
        Move 
        the WP (offset it) back to the orginal location (move it .17+X, 
        .17+Z and .075+Y)
        
        ·        
        The 
        model should look like this now: 
        
         
        
        
        
         
        
        ·        
        Now use 
        the same process to create the bowl. If you would like (you don’t have 
        to), you can move the piece of food out of the way while you make the 
        rest of the model. Simply change the WP snap settings to something you 
        will remember (like 1m) and then use 
        Preprocessor>Modeling>Move/Modify>Volumes and move the volume -1 in each 
        direction. You will still be able to see it in ISO mode, because you 
        moved it along that line of sight. Remember to move it back when you are 
        finished.
        
        ·        
        
        Remember that this time, you need to create a solid sphere of radius 
        .175, a second solid sphere of radius .17, and a block of lengths .35m. 
        Subtract the block from the big sphere and then subtract the small 
        sphere from what is left of the big sphere. 
        
         
        
        
        
         
        
        ·        
        Lastly, 
        we want to create an area to apply heat generation to. Offset the WP 
        .175m in the –Y direction (to the bottom of the bowl) and rotate the WP 
        by 90 degrees in the –X direction. The WP will appear as follows.
        
         
        
        
        
        
        
         
        
         
        
         
        
        ·        
        Now 
        create the cylinder as follows: (note that the cylinder was created with 
        a length shorter than either radius of the spheres. The program did not 
        subtract volumes correctly when I originally modeled the cylinder with 
        length = .1)
        
         
        
        
        
         
        
        ·        
        Create 
        a new sphere to use in subtracting, select .175 for the radius (remember 
        to offset the WP back to where it started again!)
        
        ·        
        Use
        
        
        Preprocessor>Modeling>Operate>Booleans>Subtract>Volumes 
        to subtract the part 
        of the rod that sticks into the wok.
        
        ·        
        The 
        last step is to glue each piece together. Glue the cylinder to the bowl 
        and the food to the bowl. 
        
        ·        
        (recall 
        that glue is found under 
        
        Preprocessor>Modeling>Operate>Booleans>Glue)
        
        ·        
        The 
        modeling is finished. See below for the general appearance of the model:
        
         
        
        
        
        
        
         
        
        Material Properties:
        
        
         
        
        ·        
        Now 
        that we have built the model, material properties need to be defined 
        such that ANSYS understands how heat travels through the “solid” made of
        rice and vegatables.
        
        ·        
        
        Go to 
        the ANSYS Main Menu and click 
        
        Preprocessor>Material Props>Material Models.
        
        ·        
        A 
        pop-up window that looks like this will now appear:
        
         
        
        
        
         
        
        ·        
        
        In this 
        window, choose 
        
        Thermal>Density. 
        Enter 962 for the density of water.  Click OK.  Now, from 
        the Define Material Model Behavior window choose 
        
        Thermal>Specific Heat 
        and enter 4190 for the Specific Heat of water.  Again, click 
        OK, and from the Define Material Model Behavior window choose
        
        
        Thermal>Conductivity>Isotropic 
        and enter 0.61 for the thermal conductivity value.  The windows 
        that appear as result of the last sequence of commands appear as 
        follows:
        
         
        
        
        
        
        
         
        
        
        
         
        
        ·        
        
        Choose
        Material>New Model and for the steel and air, use the properties 
        listed at the top of the tutorial. Repeat the processed as it was done 
        for the rice and vegetables above.
        
        ·        
        
        Now 
        exit the “Define Material Model Behavior” Window
        
         
        
        Element Properties:
        
         
        
        ·        
        Now 
        that we’ve defined what material ANSYS will be analyzing, we have 
        to define how ANSYS should analyze our block.  
        
        ·        
        
        Click
        
        
        Preprocessor>Element Type>Add/Edit/Delete... 
        In the 'Element Types' window that opens click on Add... 
        The following window opens:
        
         
        
        
        
         
        
        ·        
        
        Type 
        1 in the Element Type reference number.
        
        ·        
        
        Click 
        on Thermal Mass Solid and select Tet 10node 87. Click
        
        OK. 
        Close the 'Element types' window. 
        
        ·        
        
        Now we 
        have selected Element Type 1 to be a Thermal Solid 10node 
        Element. This finishes the section defining how the part is to be 
        analyzed.
        
         
        
        Meshing:
        
         
        
        ·        
        This 
        section is responsible for telling ANSYS how to divide the block such 
        that it has enough nodes, or points, to analyze to make an accurate 
        enough analysis.
        
        ·        
        
        Go to
        
        
        Preprocessor>Meshing>Size Controls>Manual Size>Lines>All Lines. 
        In the menu that comes up type 0.025 in the field for ”Element 
        edge length”.
        
         
        
        
        
         
        
        ·        
        
        Click 
        on 
        OK. 
        Now when you mesh the figure ANSYS will automatically create square 
        meshes that have an edge length of 0.025m along the lines you 
        selected. 
        
        ·        
        
        Now go 
        to 
        
        Preprocessor>Meshing>Mesh Attributes>Default Attributes. 
        The window is shown below:
        
         
        
        
        
         
        
        ·        
        
        This 
        window appears to select the element type and the material model. Check 
        that you have selected Solid and material 1 to mesh (selected by the 
        Element Type Number), and the right Material Number (1, as 
        defined in the Material Properties section).  Once this has been 
        verified, Click OK and proceed to 
        
        Preprocessor>Meshing>Mesh>Volumes>Free
        
        ·        
        A popup 
        window will appear on the left hand side of the screen.  This window 
        allows you to select the volume to be meshed.
        
        ·        
        
        Click 
        anywhere within food (you can tell if you picked right) and then click
        
        OK 
        in the pop-up window.
        
        ·        
        
        Go to
        
        Mesh 
        Attributes>Default Attributes 
        again and this time choose Material Number 2. Mesh the bowl this time.
        
        
        ·        
        
        
        Finally, change the default attributes to material number three 
        and then return to ManualSize>Lines>All Lines and change the 
        element length to 0.0125m. Finally, mesh the small volume that 
        constitutes the offset burner on the stove. 
        
        ·        
        
        The 
        block should now look like this:
        
         
        
        
        
         
        
        Boundary Conditions and 
        Constraints:
        
         
        
        ·        
        Now 
        that we have modeled the block and defined how ANSYS is to analyze the 
        block we will apply the appropriate Boundary Conditions.  ANSYS refers 
        to all Thermal Boundary Conditions as Loads, so be aware that Load and 
        Boundary Condition mean the same thing within the software…
        
        ·        
        
        Go to
        
        
        Preprocessor>Loads>Define Loads>Apply>Thermal 
        (from here one can apply any of the loads, or Boundary Conditions, 
        offered by ANSYS.)
        
         
        
        Apply Convection (Top)
        
         
        
        ·        
        First 
        we’ll apply the Convection Boundary layer at the top of the 
        plate.  For this click Convection>On Areas
        within the Thermal Load category.
        
        ·        
        A popup 
        window will appear on the left hand side of the screen.  This window 
        allows you to select the areas you wish the load to be applied.
        
        ·        
        Select 
        the top rim of the wok and the inside walls of the wok. hit 
        OK.  The following window will 
        appear:
        
         
        
        
        
         
        
        ·        
        Fill in 
        the h value in the Film Coefficient blank and the Air 
        temperature in the Bulk Temperature blank.  Click 
        OK when finished.
        
         
        
        Apply Temperature (Bottom 
        Area of Cylinder)
        
         
        
        ·        
        Now to 
        apply the Heat Flux into the bottom of the plate...
        
        ·        
        Within 
        the Thermal Load category again, select 
        Temperature>On Areas and click 
        OK.
        
        ·        
        This 
        window will now appear:
        
         
        
        
        
         
        
        ·        
        Then 
        enter 1000 into the blank and Click 
        OK.
        
         
        
        Solution: